THREE DIMENSIONAL MODELING OF TURBULENT FLOW WITH FREE SURFACE IN MOLD FILLING

MODELING SURFACE TENSION AND WALL ADHESION IN MOLD FILLING PROCESS

Abstract: In this study an algorithm for mold-filling simulation with consideration of surface tension has been developed based on a SOLA VOF scheme. As the governing equations, the Navier-Stokes equations for incompressible and laminar flows were used. We proposed a way of considering surface tension in mold-filling simulation. The proposed scheme for surface tension was based on the conti...

Finite Element Simulation of Three-Dimensional Free-Surface Flow Problems

An adaptive finite element algorithm is described for the stable solution of three-dimensional free-surface-flow problems based primarily on the use of node movement. The algorithm also includes a discrete remeshing procedure which enhances its accuracy and robustness. The spatial discretisation allows an isoparametric piecewise-quadratic approximation of the domain geometry for accurate resolu...

Investigations of Three- Dimensional Turbulent Cavity Flow Using Large Eddy Simulation Approach

Numerical Modeling of Mold Filling and Curing in Non-Isothermal RTM Process (RESEARCH NOTE)

Resin Transfer Molding (RTM) is a composite manufacturing process. A preformed fiber is placed in a closed mold and a viscous resin is injected into the mold. In this paper, a model is developed to predict the flow pattern, extent of reaction and temperature change during filling and curing in a thin rectangular mold. A numerical simulation is presented to predict the free surface and its inter...

Analysis of the Three Dimensional Mold-filling Process in Injection Molding

For the three decades, the mold-filling of injection molding process was modeled as Hele-Shaw model. However, this model can not consider the 3D effect. In this paper, numerical simulations of three dimensional mold-filling during the filling phase were performed. The governing equations were discretized by segregated finite element method, which used equal order interpolation for pressure and ...

MOLD FILLING BEHAVIOR OF DOUBLE GATING SYSTEM IN ALUMINUMLFC PROCESS

The mold-filling behavior in the casting of aluminum alloy (A413) using lost foam casting (LFC) was explored. The effects of gate numbers, type of gating and casting thickness on the filling behavior were evaluated. Although, unlike convectional casting process, the gating system showed little effect onfilling ability, casting thickness created a greater effect on the mold filling. In contrast ...